Elephant Machinery is a high-tech enterprise integrating the research and development, manufacturing, sales and service of reciprocating pumps in all application fields.
Elephant Machinery specialize in providing reciprocating plunger pump and piston pump solutions. We meet the media, flow, pressure, and corrosion resistance requirements of various applications, widely used in the oil and gas industry, geological exploration field, trenchless technology field, coal mining field, and high pressure water jet field. We ensure stable, long-term operation.
Elephant Machinery will bring you convenient, reliable, efficient and intelligent single pump and complete pump station solutions to meet the needs of different working conditions. We are committed to providing customers with high-quality, high-performance pumping equipment and comprehensive technical support services.If you are interested in our pumps, please feel free to contact us at any time.
Reciprocating crude oil transfer pump use pistons or plungers to move back and forth in cylinders to suck in and pump out crude oil. Crude oil transfer pumps are especially important in the petroleum industry.
Working Principle:
The piston or plunger moves back and forth within the pump chamber of the crude oil transfer pump. When the piston or plunger moves backward, the cylinder becomes a vacuum state, the pump chamber volume increases, and the pressure decreases, causing the crude oil to be drawn into the pump chamber through the suction valve. When the piston or plunger moves forward, the pump chamber volume decreases, the crude oil is compressed, the pressure increases, and the discharge valve opens, allowing the crude oil to be discharged into the transfer pipeline.
When the reciprocating motion repeats inhalation and exhalation, continuous crude oil transfer is achieved.
Features:
High pressure: It can generate high pressure to meet the needs of some high-pressure working environments, such as oil well services, long-distance pipeline transportation, refineries, oilfield gathering and transportation, etc.
Suitable for high-viscosity crude oil: Compared to centrifugal pump, reciprocating pump is more suitable for transporting high-viscosity crude oil. When the piston or plunger moves back and forth, it can effectively push the crude oil forward.
High stability: The compact structural design of reciprocating pumps ensures stability and reliability during the pumping process. Due to their working characteristics, reciprocating pumps are less prone to flow fluctuations when pumping high-viscosity crude oil, enabling them to maintain constant pumping efficiency. These pumps can also be flexibly adjusted to meet actual flow requirements, making them suitable for a variety of complex operating conditions.
Strong self-priming capability: Reciprocating pumps have a strong self-priming capability and can suck crude oil without the aid of other equipment.
Intelligent pump station system: Features unattended operation, multi-segment remote monitoring, and real-time data synchronization. It also supports remote start/stop, speed adjustment, and data retrieval.
Daily maintenance:
Regularly check the seals to prevent crude oil leaks, avoid safety accidents, and reduce resource waste. Regarding component wear and tear, regularly check and replace components according to the user manual to ensure the normal operation of the pump. Regularly add lubricating oil to components that require lubrication to reduce component friction.
Crude oil transfer pumps play a vital role in the petroleum industry, particularly in applications requiring high pressure, stable flow rates, and the transfer of high-viscosity fluids. Elephant Machinery's CBW-2800 crude oil transfer pump recently underwent acceptance testing with the Sudan National Petroleum Pipeline Company. This collaboration marks Elephant Machinery's recognition in the international petroleum sector. We will continue to deliver reliable, durable, and user-friendly products that meet your expectations.
The arrival of autumn marks the end of the summer heat and the beginning of cool autumn days. The Chinese people have always placed great importance on the start of autumn.
This is a transitional period from summer to autumn and also the beginning of the harvest season.
Elephant Machinery's product range includes plunger pump and piston pump, with power configurations featuring hydraulic motors, diesel engines, and electric motor drives. These systems support wireless remote control, unmanned operation, monitoring and alarm functions, historical data storage, and cloud services.
Elephant Machinery remains committed to its original mission, dedicated to providing global customers with top-tier single-pump and complete pump station solutions. We offer multiple drive options (hydraulic motors, fixed-frequency motors, variable-frequency motors, permanent magnet motors, single-cylinder and multi-cylinder diesel engines), with flexible designs ranging from open-type to fully enclosed modular skid-mounted configurations. We can also develop new pump models tailored to specific customer requirements, ensuring that every solution is the most optimal and cost-effective choice.
The key to extending the service life of reciprocating jetting pump lies in regular maintenance and care. The following outlines the key maintenance measures:
1. Regularly inspect and replace wear-prone components: After the pump has been in operation for a certain period, it is necessary to regularly inspect the wear condition of wear-prone components inside the pump and determine whether replacement of parts such as valves, pistons, etc., is required. If wear, hardening, or leaks are detected, replacement should be carried out promptly.
2. Use the correct lubricating oil: Select the appropriate lubricating oil according to the user manual. Check the oil level and add oil regularly to reduce friction between components and minimize wear and tear.
3. Maintain cleanliness: Regularly inspect and clean dust, oil stains, or corrosive substances from the pump body surface to prevent contaminants from affecting internal components and delaying operational progress.
4. Seal and connection component inspection: Regularly check whether the pump connection components are securely fastened. Loose connections can increase pump vibration, leading to faster component wear. Seals should be regularly inspected for leaks. Leaks may cause medium loss and reduced pump performance, and may also pose safety hazards, so they require special attention.
5. Vibration detection and pressure monitoring: Regularly check the pump's vibration status. If abnormal vibrations are detected, promptly investigate the cause. Pressure gauges should be calibrated at least once every six months to ensure accurate pressure readings.
6. Seasonal maintenance: During high-temperature weather, enhance cooling and heat dissipation. During cold weather, add antifreeze to ensure the pump operates normally.
7. Comprehensive Maintenance: Conduct regular comprehensive inspections and maintenance of the pump, disassemble and inspect internal components, and promptly repair or replace severely worn parts. Calibrate instruments to ensure the accuracy of flow rate, pressure, and other data.
8. Proper Operating Procedures: Avoid running the pump dry, avoid overloading, and ensure proper startup and shutdown procedures (avoid frequent starts and stops).
Elephant machinery reciprocating Pump cover a power range of up to 1120 kW, with a maximum flow rate of 6000 LPM and a pressure rating of up to 280 MPa. They are perfectly suited to the diverse operational requirements of the oil and gas industry, from oilfield water injection, polymer injection, cementing, pipeline pressure testing, to crude oil circulation, covering a wide range of application areas. With us, your reciprocating pump will maintain optimal performance, ready for use whenever you need them most.
Pressure Test Pump is a device that uses a high pressure pump to conduct hydraulic tests on pipeline systems, primarily to verify their sealing integrity, strength, and reliability. Below is a detailed introduction to pressure test pumps:
1.Working Principle
The fundamental operating principle of a pressure test pump is based on positive displacement, with the most common types being piston pump and plunger pump. It works through the reciprocating motion of pistons or plungers, drawing water in through the suction port and then forcibly compressing it into the pipeline. As water is continuously injected, the pressure inside the pump gradually increases until it reaches the required test pressure. The pressure test pump maintains this pressure, and engineers monitor the pressure gauge readings over a specified period to determine whether the system is functioning properly.
2.Safety and Quality Control
Strength Verification: Ensures that materials and equipment can operate safely and normally even under pressures exceeding the working range.
Leak Check:After stabilizing the pressure with the test pump, observe whether the pressure remains stable within a specified time frame and check for any signs of leakage.
Standard Compliance:The product must meet industry regulations and comply with national standards.
3.ApplicationThe test pump plays a critical role in the application of blowout preventers (BOPs). Its primary function is to verify whether the BOP can effectively seal the wellhead under high pressure, thereby preventing potential accidents.
4.Precautions
Personnel must keep a safe distance during the test to avoid explosion hazards.
Do not exceed the pressure limit that the test piece can withstand.
Pressurization and depressurization must be carried out slowly.
The pressure test pump is a core tool for ensuring engineering safety and quality inspection. The Elephant pressure test pump can effectively and controllably increase pressure, allowing pipeline systems to gradually and steadily adapt to rising pressure levels. It ensures stable pressure, preventing abnormal pressure values during testing, and is equipped with an overpressure protection system that prioritizes safety while reducing risks in pressure testing.Finally, we warmly welcome you to choose our Elephant reciprocating pump products. We are committed to providing global customers with top-tier single pumps and complete pump station solutions.
From July 18 to July 20, Elephant Machinery will be at Booth E4020 at the Urumqi Xinjiang International Petroleum and Chemical Technology and Equipment Exhibition to meet with you and discuss business opportunities.
At this event, we showcased our DS200 triplex pump, DW400 quintuplex pump, and DXBH-66 intelligent unmanned pump skid, and discussed cutting-edge reciprocating pump technology in the petroleum industry with attendees.
On the first day of the exhibition, a long line formed at the Elephant Machinery booth, attracting many domestic and international visitors to stop and chat.
As a key hub along the Belt and Road Initiative, Xinjiang serves as a “super transit hub” for Elephant Machinery to expand its reach into Central Asia, Eastern Europe, and North Africa.
Elephant Machinery is committed to building a world-class brand in reciprocating pumps, adhering to the principle of “product is king,” and deeply engaging in the energy infrastructure market along the Belt and Road Initiative to support the thriving development of global oil and gas exploration and production. The company continuously updates and improves its products, dedicated to providing global customers with more convenient, reliable, efficient, and intelligent reciprocating pump solutions.
Elephant Machinery recently welcomed representatives from Sudan's energy sector and the Sudan National Petroleum Pipeline Company for a factory visit and inspection of the ordered CBW-2800 crude oil transfer pumps.The equipment underwent rigorous testing, with all items passing acceptance in a single attempt.
Elephant Machinery is honored to receive recognition in the international petroleum equipment industry. In our pursuit of innovation in reciprocating pump applications, we remain committed to our founding principles: reliability, durability, and user-friendly operation. We listen to every customer’s feedback, integrating their needs into our designs, and crafting reciprocating pump solutions with craftsmanship—delivering convenience, reliability, efficiency, and intelligence.
The key to ensuring safe, efficient, and economical water injection operations is to select a suitable high pressure water injection pump. When selecting a high pressure water injection pump, it is necessary to consider a variety of factors, such as flow rate, pressure, operating environment, and medium.
Flow rate and pressure: The two important parameters of a high pressure water injection pump are output flow rate and pressure. It is necessary to determine the flow rate and pressure range required for water injection operations to avoid selecting a pump that is too large, which would result in waste, or too small, which would fail to meet water injection requirements.
Water injection requirements: It is necessary to clearly define the water injection requirements, such as the characteristics of the reservoir, the target production rate of the reservoir, and the water injection medium. Different water injection requirements may require different types of high pressure water injection pumps.
Power and power supply: It is necessary to consider the power supply requirements of the water injection pump to ensure efficient and stable operation. Additionally, select an appropriate motor or engine based on the power of the water injection pump.
Water Injection Medium: It is necessary to thoroughly understand and analyze the water quality being injected, including whether it contains sand, is corrosive, or is high temperature, to select the appropriate pump material.
Durability and Stability: High pressure water injection pumps are designed for long-term heavy-duty operation, so their durability and stability are of utmost importance. Selecting pumps with stable performance, high quality materials, and robust construction is key to ensuring their long-term stable operation.
Maintenance and service: Understand the technical support and maintenance services available for the pump. Selecting a supplier with a good reputation that can provide timely technical support and after-sales service is the core factor in ensuring continuous equipment operation.
Intelligence: Prioritize intelligent pumps that offer unmanned operation, multi-terminal remote monitoring, and real-time data synchronization. (Elephant Injection Pumps feature an intelligent pump station system supporting remote start/stop, speed adjustment, data retrieval, automatic power-off alarms, and viewing of issue data.)
Finally, when selecting water injection equipment, we need to consider not only the purchase cost, but also the operating efficiency and stability of the pump.Elephant Machinery is a professional supplier of high pressure water injection pumps. With its extensive industry experience and expertise, it can provide customers with customized solutions. If you have any questions about high pressure water injection pumps, please feel free to contact us. We will provide you with the most optimized and economical solutions.
Friendly reminder: In recent days, temperatures have risen sharply, and high temperatures may lead to machine overheating, lubrication failure, seal failure, and other issues. In severe cases, it may even cause power outages or machine shutdowns. To ensure the normal operation of the reciprocating pump, the following measures will be taken:
1.Enhance Heat Dissipation- Ensure the pump is well-ventilated during operation. If the ambient temperature is high, use ventilation equipment (fan) for cooling.- Avoid direct sunlight exposure. When using a reciprocating pump outdoors, employ a sunshade (or canopy) to prevent direct sunlight.
2.Lubrication Maintenance- Replace high-temperature lubricating oil to prevent viscosity reduction under high temperatures.- Increase the frequency of lubricant changes. In high-temperature climates, lubricants may degrade and oxidize. Check for impurities in the oil and observe if its color changes. Replace immediately if any changes are detected.
3.Motor Protection- Regularly inspect the cooling system of the motor to ensure proper functioning and prevent burnout due to power failure.
4.Seal Inspection- Seals are vulnerable components in reciprocating pumps. High temperatures can accelerate their wear and shorten their service life. Regularly inspect the seals for wear and check for any leaks. Replace them promptly if any issues are detected.
5.Operator Training- Enhance emergency training for operators to enable them to determine whether the pump is functioning normally based on factors such as motor noise, vibration, and smoke, and to master corresponding response measures.
The measures mentioned above can effectively mitigate the impact of high temperatures on reciprocating pumps. We urge all customers to take such situations seriously and jointly prioritize on-site safety and the stable operation of equipment.Additionally, our Elephant reciprocating pumps can be optionally equipped with an intelligent unattended pump station system. This system supports unmanned operation, features temperature sensors for high-temperature early warning, enables multi-terminal remote monitoring, and ensures real-time data synchronization. Moreover, it offers remote start/stop, speed adjustment, data retrieval, automatic power-off, and alarm functions, significantly improving operational efficiency.We welcome inquiries and purchases! Feel free to contact us!
The Elephant Cementing Pump is a core component in cementing operations. Its primary function is to inject cement slurry at high pressure, ensuring that the slurry uniformly and effectively fills the annulus between the wellbore and the casing.
1. Key Functions
The cementing pump's main roles in the cementing process include:
· High-Pressure Cement Slurry Injection: It ensures a stable, high-pressure delivery of cement slurry from the wellhead to the target well section. This process requires overcoming downhole pressure, well depth, and frictional resistance to successfully place the cement at the precise location.
· Effective Control of Pumping Parameters: The pump allows for precise adjustment of pressure and flow rate based on varying well conditions, such as deep wells, shallow wells, and horizontal wells.
· Ensuring Cementing Quality: By operating under high pressure, the pump efficiently displaces drilling fluid, which reduces cement contamination and enhances the solidification effect, thereby preventing gas channeling.
2. Elephant Cementing Pump Operation Process
In cementing operations, the Elephant Cementing Pump is typically used in conjunction with a cementing truck. The general procedure is as follows:
· Mixing: Dry cement, water, and various additives are blended to form a uniform slurry.
· Pumping: An isolation fluid is pumped first, followed by the cement slurry, and then drilling fluid. These fluids are injected into the well through high-pressure lines, propelling the cementing plug to complete the displacement.
· Waiting on Cement (WOC): After pumping is complete, the valves are closed, and pressure changes are monitored as the cement sets.
3. Types of Elephant Cementing Pumps
Elephant Cementing Pumps can be categorized by their power source and structure:
(1) By Power Source:
o Diesel engine-driven
o Hydraulic-driven
o Electric-driven
(2) By Structure:
o Plunger pumps
o Piston pumps
4. Differences Between Cementing Pumps and General Mud Pumps
There are significant distinctions between cementing pumps and general mud pumps:
· Pressure Capability: Cementing pumps operate at significantly higher pressures compared to general mud pumps, which have relatively lower pressure capabilities.
· Fluid Handled: Cementing pumps handle cement slurry (a high-density fluid), whereas general mud pumps are designed for drilling fluid.
· Adjustability: Cementing pumps offer adjustable pressure and displacement to meet diverse operational requirements, while general mud pumps typically provide a stable, continuous circulation and are less suited for the specific demands of cementing.
Conclusion
The cementing pump plays a critical role in cementing operations. Its high-pressure capability, precision, and effective cement slurry injection are vital for ensuring proper isolation between the casing and the formation.
When selecting a cementing pump, it's essential to consider various factors such as the well environment, depth, and downhole conditions. Integrating advanced technology with reliable equipment is crucial to achieving optimal results, and the Elephant Cementing Pump stands out as an excellent choice.
Please feel free to contact us for more product information about Elephant Cementing Pumps. We'll be happy to respond promptly and address your needs.
CO2 Injection Pumps are an important piece of equipment in the oil industry, playing a key role in improving oilfield extraction efficiency, extending well life and maximizing reservoir potential.
Oilfield Production Increase: CO2 injection pumps are widely used in oilfield extraction. By injecting CO2 into the oil reservoir, the pressure inside the well can be increased, facilitating the flow of crude oil and bringing otherwise difficult-to-explore oilfield resources to the surface. This technology is known as CO2 drive technology, and can effectively increase the recovery rate of an oil field.
Reservoir Densification: CO2 injection pumps can also be used to densify underground reservoirs. By injecting CO2 into the reservoir, it interacts with the underground rock and causes the pores in the reservoir to shrink, increasing the porosity and permeability of the reservoir. This helps to increase the gas and oil storage capacity of the reservoir, thereby increasing the utilization value of the underground reservoir.
Reciprocating Pumps are the preferred choice for CO2 injection because they are effective in achieving the high pressures necessary to sequester CO2 into geological formations. Their design significantly reduces the energy required for gas compression, making them a more efficient choice for the injection process. Elephant Machinery is committed to technological innovation and product optimization of reciprocating pumps to meet the needs of the ever-evolving petroleum industry and to continue to advance and develop the industry.
Friendly reminder: In recent days, the temperature has plummeted and easy to accumulate ice in the region, reciprocating pump of the elephant machinery in the shutdown before, be sure to please carefully review the mud pump pump head of the upper chamber, the middle chamber, the lower chamber, and the pipeline in the water or slurry, to discharge them cleanly, or inhalation of antifreeze. If not thoroughly cleaned, the icing problem will lead to the pump head freezing and cracking, which in turn will affect the integrity of the crankshaft and case, and bring significant impact on the operation.
We sincerely call on all customers to pay serious attention to this requirement, and pay common attention to the safety of the site and the long-term stable operation of the equipment.More information about Elephant Machinery products and services, please visit our website(www.elephantmudpump.com) or reach out to our knowledgeable sales team. We look forward to continuing to serve our customers with top-notch drilling equipment and exceptional support.