Elephant Machinery injection pump is generally applicable to oil extraction, particularly in fields such as enhanced oil recovery (EOR) and chemical injection. The primary types of Elephant Machinery injection pump include water injection pump, polymer injection pump, and CO₂ injection pump. Although they are all referred to as “injection pumps,” their design principles, operating mechanisms, and application scenarios differ significantly.
1. Water Injection Pump: Its core function is to inject water, wastewater, oilfield waste oil, and brine into oil reservoirs, increasing formation pressure to drive crude oil toward the wellbore. In practical applications, water injection pumps are widely deployed in various oilfield injection stations, to be critical equipment for achieving stable production and enhanced oil recovery. They are particularly suitable for developing medium-to-low permeability reservoirs. Through continuous and stable water injection operations, they improve waterflood efficiency in reservoirs and enhance crude oil extraction rates.
2. Polymer Injection Pump: To be a pump specifically designed for oilfield polymer flooding processes. Its core function is to inject polymer solutions, alkaline solutions, deactivators, binary fluids, or ternary fluids into reservoirs at precise flow rates and pressures. Through the adsorption, retention, and viscosity-increasing effects of polymer molecules within the pore medium, it effectively improves the water-oil mobility ratio, enhances the sweep efficiency, and increases oil recovery rates. In practical applications, polymer injection pumps demand exceptionally high flow stability and pressure control precision. Typically integrated into polymer injection stations for tertiary oil recovery operations, they are well-suited for developing mature fields with high water cut. By injecting high-molecular-weight, low-hydrolysis-degree polymer solutions, these pumps significantly enhance oil displacement efficiency and extend the operational lifespan of oilfields.
3. CO₂ Injection Pump: Its core function is to continuously inject supercritical or liquid CO₂ into oil reservoirs at specific pressures and flow rates. By leveraging the physicochemical interactions between CO₂ and crude oil—such as reducing crude viscosity, improving fluidity, expanding oil volume, and extracting light components—it enhances oil recovery rates. During process execution, CO₂ collected from emissions in energy production or other industries is sometimes utilized. In practical applications, this pump is widely employed in CO₂ enhanced oil recovery (EOR) technology, particularly suited for developing low-permeability, high-viscosity crude reservoirs. By injecting CO₂ into formations, it not only effectively improves crude fluidity but also enables geological sequestration of CO₂, achieving a win-win outcome of energy conservation, emission reduction, and resource development. It is to be a crucial piece of equipment for realizing green and efficient oilfield development.
The specific selection depends on the characteristics of the application scenario. For high-viscosity crude oil extraction requiring environmental benefits, CO₂ injection pumps are ideal, as they improve crude oil flow through physicochemical effects while sequestering CO₂. For medium-to-low permeability reservoirs, water injection pumps stabilize formation pressure to drive crude oil flow. For tertiary recovery operations in mature fields with high water cut, where enhancing sweep efficiency and oil displacement is crucial, polymer injection pumps with high precision control over flow rate and pressure are more suitable. Ultimately, the selection should be based on your application objectives, reservoir characteristics, and target recovery goals. Elephant Machinery can tailor customized solutions to meet your specific requirements.
Reciprocating pump is fluid transfer device that directly supply energy to liquid in the form of pressure energy through the reciprocating motion of pistons/plungers within cylinders. They are the most widely used positive displacement pumps in industrial applications, such as mud pump, pressure test pump, high pressure pump, cementing pump, and injection pump. Whether in oilfield water injection, high pressure cleaning, or drilling platforms, they play an extremely important role and hold an irreplaceable position. But have you ever wondered how a simple reciprocating motion generates stable pressure energy to drive fluid conveyance? Below, we'll introduce the most fundamental reciprocating motion, gradually guiding you toward a thorough understanding of the reciprocating pump's operating principle.
Core Components of Reciprocating Pump
1. Power end: Crankshaft, connecting rod, crosshead, intermediate rod, etc.;
2. Hydraulic end: Piston/plunger, piston seal/plunger seal, shock-resistant pressure gauge, safety valve, etc.;
3. Control valves: Suction valve, discharge valve (typically check valves);
4. Others: Lubrication system, cooling system, etc.
Working Principle of Reciprocating Pumps
The electric motor drives the pump's crankshaft to rotate via a large and small pulley and a narrow belt. The crankshaft drives the connecting rod, piston or plunger to perform reciprocating motion. When the piston or plunger moves backward, the inlet valve opens, allowing liquid to enter the pump body until the piston or plunger reaches its final position (crankshaft rotates 180°), concluding the suction process. The piston or plunger then begins its forward stroke. During this phase, the liquid within the pump's valve chamber is compressed, increasing pressure. Consequently, the inlet valve closes while the outlet valve opens, allowing the liquid to be expelled through the outlet valve by the piston or plunger.
Materials of Reciprocating Pumps
1. Power-end components are predominantly castings, primarily made of materials such as QT450 and QT600.
2. Hydraulic-end components are flow-through parts requiring selection based on customer-provided parameters:
Medium characteristics: medium name, specific gravity, viscosity, corrosiveness, toxicity, etc.
lParticle diameter and content of solids in the medium.
lMedium temperature: (°C)
lRequired flow rate
lPressure: suction tank pressure, discharge tank pressure.
3. Commonly used materials include but are not limited to the following:
45#, 304, 316L, 2205, 17-4PH, 0Cr17Ni2.
Reciprocating Pump Working Cycle
1. Suction Stroke
lDuring the suction stroke, the piston or plunger moves backward, creating a low-pressure zone within the cylinder.
lThe inlet valve opens due to external fluid pressure, drawing liquid into the pump body.
lAs the crankshaft continues to rotate, the piston or plunger gradually moves to its final position, completing the entire suction process.
The key to this stage lies in ensuring the sealing integrity of the inlet valve to prevent air ingress or liquid backflow, thereby guaranteeing the pump's operational efficiency and stability.
2. Discharge Stroke
lWhen the piston or plunger begins to move forward, the fluid inside the cylinder is compressed, causing the pressure to rise rapidly.
lThe inlet valve closes, and the outlet valve opens under pressure. Liquid is expelled from the pump body through the outlet valve and enters the delivery pipeline.
This process requires the drain valve to possess excellent pressure resistance and rapid response capabilities to accommodate frequent opening and closing demands under high pressure conditions. Efficient operation throughout the entire working cycle relies on the precise coordination between all components, thereby ensuring continuous and stable fluid delivery.
Advantages of Reciprocating Pumps
1. Compatible with virtually any fluid;
2. High efficiency, exceeding 90%;
3. Adaptable to diverse operating conditions;
4. Extended service life;
5. Simple structure for easy maintenance and servicing;
Flow Rate and Pressure of Reciprocating Pumps
1. Flow rate is determined by the piston or plunger, stroke length, and rotational speed.
2. Pressure is determined by the pump's power, valve sealing integrity, and discharge resistance.
Reciprocating pumps are a type of positive displacement pump, to be, that achieves fluid conveyance through periodic changes in the volume of its working chamber. The mechanical energy from the prime mover is directly converted by the pump into pressure energy for the conveyed fluid. The pump's flow rate depends solely on the change in working chamber volume and the frequency of this change per unit time, and is (theoretically) independent of the discharge pressure.
Elephant Machinery specializes in reciprocating piston pump and plunger pump. Designed in compliance with relevant national standards such as GB/T9234-2018, as well as international standards including API 674 Third Edition and ISO 13710:2004, our pumps meet flow and pressure requirements across diverse application fields. We welcome inquiries from professionals in all industries at any time and will provide you with the most professional solutions!
CO2 injection pump is key to enhancing oil recovery. Injecting carbon dioxide into oil reservoirs effectively reduces crude oil viscosity, thereby accelerating crude oil movement and improving oil recovery rates.
1. Enhancing Pump Performance
First, improving the pump body material can enhance its corrosion resistance and durability, thereby extending the equipment's service life. Second, optimizing the pump's structural design reduces energy loss and improves operational efficiency. Elephant Machinery offers clients intelligent pump station system design featuring unmanned operation capabilities and multi-terminal remote monitoring. This system enables synchronized control of reciprocating pump systems via computer and mobile clients with real-time data synchronization. These measures not only significantly boost pump efficiency but also reduce maintenance costs, providing more reliable support for overall oil extraction operations.
2. Reliability and Stability
To achieve the reliability and stability of CO2 injection pump, the equipment must deliver higher and more consistent output pressure—a prerequisite to be enhanced oil recovery rates. Ensuring uninterrupted injection operations and preventing equipment-related shutdowns requires state-of-the-art sealing technology to prevent CO2 leakage, alongside cooling systems to manage heat generated during prolonged operation. When addressing complex geological conditions, pump design must also prioritize flexibility to rapidly adjust operating modes based on actual requirements, thereby better adapting to diverse reservoir development demands. Elephant Machinery employs internationally advanced production techniques to manufacture compact, space-saving, and lightweight products for your use.
3. Precise Flow Control
Precise flow control plays a crucial role in the operation of CO2 injection pumps. By accurately determining the CO2 injection volume, we ensure the stability of the injection process. This allows for precise injection, improves the reservoir displacement front, increases the sweep radius, and reduces gas inrush.
4. Reduce Crude Oil Viscosity
Crude oil's high viscosity makes it difficult to flow from the ground. When a CO2 injection pump is used, the CO2 dissolves in the crude oil, causing it to expand and reduce its viscosity, making it easier to pump the oil to the production well.
5. Replenishing Subsurface Energy
As crude oil is continuously extracted, subsurface pressure gradually decreases. Injecting CO2 serves as an underground energy source to restore reservoir pressure. Compared to traditional water or gas injection, CO2 injection delivers superior results while also protecting the environment.
In summary, injecting CO2 into oil reservoirs not only effectively restores formation pressure but also enhances reservoir mobility, thereby improving crude oil recovery efficiency. This approach offers greater environmental sustainability compared to traditional methods while better accommodating complex geological conditions. Elephant Machinery has established valuable partnerships with national oil and pipeline companies such as SPC, KPC, and BAPCO, as well as numerous distributors who utilize our reciprocating pumps in oilfields across the Middle East, Russia, Africa, and South America. Concurrently, we are collaborating with South America's leading oil enterprise, SERTECPET, to develop unmanned water injection pump skids for oilfields. We welcome inquiries at any time and are committed to providing the most suitable solutions for clients worldwide.
Traditional oil extraction methods appear to run counter to the concept of sustainability. However, with the advancement of technology, innovations in polymer injection pump have opened new possibilities for sustainable oil extraction. The adoption of these innovative devices signifies that the oil industry is moving toward environmental protection and sustainability.
1. Enhancing Recovery Rates and Reducing Resource Waste
In conventional oil extraction processes, only a portion of the oil is typically recovered, with the majority remaining trapped underground. The introduction of polymer injection pumps addresses this by enhancing oil mobility, thereby significantly boosting recovery rates. This approach not only minimizes resource wastage but also extends the operational lifespan of oil wells, ultimately improving the overall recovery performance of the petroleum industry. Furthermore, utilizing polymer injection pumps for oil recovery reduces adverse environmental impacts while demonstrating the integration of modern technology with environmental stewardship.
2. Reliability and Continuity
Polymer injection pumps typically operate continuously for several years, demanding exceptionally high reliability and continuity. Ensuring reliability and continuity not only reduces the risk of operational failures but also enhances work efficiency. By optimizing internal structures and utilizing high-quality materials, this equipment maximizes energy efficiency while minimizing energy loss, providing robust technical support for sustainable oil extraction.
3. Reducing Environmental Pollution
The application of polymer injection pumps has significantly reduced environmental pollution caused by oil extraction. During pump operations, technicians can precisely control the injection volume of chemicals, thereby minimizing damage to groundwater and soil. Additionally, the equipment's reduced carbon emissions during operation further contributes to environmental protection.
4. Precise Control, Optimized Operations
Polymer injection pumps utilize advanced technologies to achieve precise control over various parameters during petroleum extraction. This precision extends beyond regulating chemical injection volumes to encompass critical indicators such as pressure and flow rate. Employing this method for oil extraction prolongs the productive lifespan of oilfields, delivering sustained economic benefits. Simultaneously, optimized operational procedures minimize the likelihood of human error, further enhancing operational safety and stability. This precise and efficient control capability provides robust support for the petroleum industry in achieving sustainable development goals.
Elephant Machinery provides professional polymer injection pump for the oil extraction industry, along with water injection pump, CO2 injection pump, chemical injection pump, and more. Our designs are flexible, ranging from open-type to fully enclosed skid-mounted configurations. We can also develop entirely new pump models tailored to specific customer requirements, ensuring every solution is the optimal and most economical choice. We welcome inquiries and orders anytime!
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Elephant Machinery's product range includes plunger pump and piston pump, with power configurations featuring hydraulic motors, diesel engines, and electric motor drives. These systems support wireless remote control, unmanned operation, monitoring and alarm functions, historical data storage, and cloud services.
Elephant Machinery remains committed to its original mission, dedicated to providing global customers with top-tier single-pump and complete pump station solutions. We offer multiple drive options (hydraulic motors, fixed-frequency motors, variable-frequency motors, permanent magnet motors, single-cylinder and multi-cylinder diesel engines), with flexible designs ranging from open-type to fully enclosed modular skid-mounted configurations. We can also develop new pump models tailored to specific customer requirements, ensuring that every solution is the most optimal and cost-effective choice.
The key to ensuring safe, efficient, and economical water injection operations is to select a suitable high pressure water injection pump. When selecting a high pressure water injection pump, it is necessary to consider a variety of factors, such as flow rate, pressure, operating environment, and medium.
Flow rate and pressure: The two important parameters of a high pressure water injection pump are output flow rate and pressure. It is necessary to determine the flow rate and pressure range required for water injection operations to avoid selecting a pump that is too large, which would result in waste, or too small, which would fail to meet water injection requirements.
Water injection requirements: It is necessary to clearly define the water injection requirements, such as the characteristics of the reservoir, the target production rate of the reservoir, and the water injection medium. Different water injection requirements may require different types of high pressure water injection pumps.
Power and power supply: It is necessary to consider the power supply requirements of the water injection pump to ensure efficient and stable operation. Additionally, select an appropriate motor or engine based on the power of the water injection pump.
Water Injection Medium: It is necessary to thoroughly understand and analyze the water quality being injected, including whether it contains sand, is corrosive, or is high temperature, to select the appropriate pump material.
Durability and Stability: High pressure water injection pumps are designed for long-term heavy-duty operation, so their durability and stability are of utmost importance. Selecting pumps with stable performance, high quality materials, and robust construction is key to ensuring their long-term stable operation.
Maintenance and service: Understand the technical support and maintenance services available for the pump. Selecting a supplier with a good reputation that can provide timely technical support and after-sales service is the core factor in ensuring continuous equipment operation.
Intelligence: Prioritize intelligent pumps that offer unmanned operation, multi-terminal remote monitoring, and real-time data synchronization. (Elephant Injection Pumps feature an intelligent pump station system supporting remote start/stop, speed adjustment, data retrieval, automatic power-off alarms, and viewing of issue data.)
Finally, when selecting water injection equipment, we need to consider not only the purchase cost, but also the operating efficiency and stability of the pump.Elephant Machinery is a professional supplier of high pressure water injection pumps. With its extensive industry experience and expertise, it can provide customers with customized solutions. If you have any questions about high pressure water injection pumps, please feel free to contact us. We will provide you with the most optimized and economical solutions.
Friendly reminder: In recent days, temperatures have risen sharply, and high temperatures may lead to machine overheating, lubrication failure, seal failure, and other issues. In severe cases, it may even cause power outages or machine shutdowns. To ensure the normal operation of the reciprocating pump, the following measures will be taken:
1.Enhance Heat Dissipation- Ensure the pump is well-ventilated during operation. If the ambient temperature is high, use ventilation equipment (fan) for cooling.- Avoid direct sunlight exposure. When using a reciprocating pump outdoors, employ a sunshade (or canopy) to prevent direct sunlight.
2.Lubrication Maintenance- Replace high-temperature lubricating oil to prevent viscosity reduction under high temperatures.- Increase the frequency of lubricant changes. In high-temperature climates, lubricants may degrade and oxidize. Check for impurities in the oil and observe if its color changes. Replace immediately if any changes are detected.
3.Motor Protection- Regularly inspect the cooling system of the motor to ensure proper functioning and prevent burnout due to power failure.
4.Seal Inspection- Seals are vulnerable components in reciprocating pumps. High temperatures can accelerate their wear and shorten their service life. Regularly inspect the seals for wear and check for any leaks. Replace them promptly if any issues are detected.
5.Operator Training- Enhance emergency training for operators to enable them to determine whether the pump is functioning normally based on factors such as motor noise, vibration, and smoke, and to master corresponding response measures.
The measures mentioned above can effectively mitigate the impact of high temperatures on reciprocating pumps. We urge all customers to take such situations seriously and jointly prioritize on-site safety and the stable operation of equipment.Additionally, our Elephant reciprocating pumps can be optionally equipped with an intelligent unattended pump station system. This system supports unmanned operation, features temperature sensors for high-temperature early warning, enables multi-terminal remote monitoring, and ensures real-time data synchronization. Moreover, it offers remote start/stop, speed adjustment, data retrieval, automatic power-off, and alarm functions, significantly improving operational efficiency.We welcome inquiries and purchases! Feel free to contact us!
The Water Injection Pump is a crucial piece of equipment in oil production. Its primary function is to increase liquid pressure, injecting produced water from oilfields into injection wells to support oilfield production. It serves as a stable and precise delivery system. Currently, elephant water injection pump cover a power range of up to 1,120 KW, with flow rates ranging from 533 to 7,500 L/min and a maximum pressure of 80 MPa.
1.The main purpose of the elephant water injection pump
Oilfield production
Maintaining Reservoir Pressure: Injecting water into oil reservoirs helps sustain formation pressure, preventing a decline in crude oil production.
Enhancing Oil Recovery: Water flooding drives scattered crude oil toward production wells, improving extraction efficiency.
Produced Water Re-injection: Wastewater generated during oil production is treated and re-injected into the formation, enabling recycling and environmental protection.
2.Elephant Water Injection Pump Features(1). High-Pressure Performance: Designed for high-pressure applications (deep injection, long-distance transfer), our pumps typically use plunger pump and electric motor drives to maintain stable pressure.(2). Precise Flow Control: Adjustable via control valves or variable-frequency drives (VFD) for accurate flow regulation.(3). Corrosion resistance: The fluid end and valves are made of stainless steel, while the plunger is constructed with ceramic or tungsten carbide-coated alloy material, offering high temperature resistance, corrosion resistance, and wear resistance.
(4). Intelligent Unattended System:
Unmanned operation with multi-terminal remote monitoring and real-time data synchronization.
Functions include pump speed control, remote supervision, automatic shutdown, and alarm systems.
(5) Easy Maintenance
The fluid end and stuffing box of the Elephant injection pump feature a unique design, with wear-resistant parts that are durable and easy to replace. This significantly reduces equipment downtime and maintenance frequency, meeting the growing demands of oilfield operations while lowering overall usage costs.
3. Conclusion
The Elephant reciprocating pump is primarily categorized into plunger pump and piston pump. It is designed in compliance with relevant national standards as well as API 674 and ISO 13710 standards, capable of meeting the flow and pressure requirements for various application fields, including products such as mud pump, injection pump, cementing pump, jet pump, and pressure test pump. These pumps are widely used in oilfield water injection, polymer injection, well cementing, pressure testing, coiled tubing, geological drilling, and high-pressure industrial cleaning, among other related fields.The Elephant Injection pump introduced in this article features high pressure, precision, and durability. We welcome you to inquire about the product details of Elephant reciprocating pumps. Our team will promptly respond to and address your questions.