The mud pump is a device that can deliver flushing fluid such as mud or water to the borehole during the drilling process. Its structure is relatively simple, the operation is very stable, and the sound is not loud during operation. This equipment is used in many industries. What details should the pump pay attention to during the using?   1. Before turning on the mud pump, check whether its inlet and outlet pipes are blocked, whether there is butter in the front and rear bearings, and whether the packing is full.   2. When the equipment is working, it must be equipped with a high-pressure clean water pump, so that the clean water higher than the pump pressure can be delivered to the leak-proof packing. At the same time, do not turn off the flushing pump during operation, or the sealing part will be worn.   3. The gap between the impeller and the guard plate should be reasonable. If the gap is not reasonable, there will be noise and vibration when the pump is running, which will cause damage to the flow-through part, thus affecting the service life of the pump. When replacing the impeller, the gap must meet the design requirements. If you want to adjust the gap, you can use the adjusting screw on the rear bearing to achieve it.   4. Pay attention to the size of sediment particles during construction. If the particles are too large, you need to check the pump frequently to find problems in time. Generally, the parts easily damaged are bearings, pump casings and impellers. For these parts, they should be replaced frequently so as not to affect the operation of the pump.   The above has introduced the details that should be paid attention to when using the mud pump. When using the equipment, you must not only understand the correct method of use, but also need to do a good job in maintenance. If you find that the equipment has malfunctions, you must promptly to solve it. You can find the manufacturer or professional personnel to repair and deal with it.    Have you encountered similar situations in the process of using mud pumps? Welcome to share with us. Elephant Company is a professional manufacturer of mud pumps, which can help you reduce some detours in the process of using mud pumps.

Mud pumps are critical equipment in drilling operations, and spare parts are essential to keep them operating efficiently. A mud pump is composed of many parts, some common mud pump spare parts include:    1. Mud Pump Liner: It also called the cylinder liner. The cylinder liner is the core accessory of the mud pump, which has the functions of storing mud, bearing pressure and completing the suction and discharge of mud. Mud pump liners are in different sizes and designed to fit different types of mud pumps. Mud pump cylinder liner is a one-time wearable part that cannot be reused, and its life span directly affects the normal operation and cost of the drilling operation. Usually, the cylinder liners are divided into bimetal liners and ceramic liners. Elephant mud pump uses ceramic cylinder liner. It can help to protect the pump and enhance its durability and efficiency, reducing downtime and operating costs.    2. Mud Pump Piston: Drilling mud Pump piston is the main accessory in the hydraulic end system of the mud pump, and it is also one of the most frequently used wearing parts in the mud pump. Usually, the piston assembly is composed of piston hub, rubber, snap ring, plate, etc. The material of the piston hub is 42CrMo, and the material of the piston rubber is NBR rubber or polyurethane rubber. Elephant mud pump pistons use wear-resistant fiber cloth, which is the only factory using this material in China. The working life averages 2-3 longer than other mud pump pistons.   3. Mud Pump Valve Seat: The valve seat and steel ball of the elephant mud pump adopts special treatment technology, and after precise calculation and processing, its high strength is guaranteed. In addition, the size matching of the valve seat and the working angle of the valve body are accurately calculated and processed, which improves the service life of the valve seat. There are upper valve seat and lower valve seat.   4. Mud Pump Water Seal: Mud pump water seal is the important spare part and expendable part of mud pump. The water seal in a mud pump serves as a vital component to prevent external contaminants from entering into the pump bearing, and maintains lubrication to various parts in the pump. Having a properly functioning water seal can increase the efficiency of the pump by reducing the chances of wear and breakdowns, leading to increased uptime and lower maintenance costs.   5. Crossheads and Crosshead Guides: These components help reduce friction and wear, and ensure proper alignment of the piston rod and crankshaft.   In addition, there are some other wearing parts are important for a mud pump. Such as the seal ring, one-way valve, anti-dusting ring, wear resistance ring, mud pump head, etc.   You can find mud pump spare parts from various suppliers and manufacturers worldwide. It is essential to ensure that the spare parts are compatible with your mud pump's model and specifications, as using incorrect parts can cause damage to the equipment and pose a safety hazard. Which brands of mud pumps have you bought? And which consumable parts do suppliers generally recommend you purchase? Are the accessories shared above in your shopping list? Welcome to share your views with us.

Elephant is a well-known brand in the field of mud pumps.  As a professional mud pump factory, it offers high-quality mud pumps, which are designed to meet the requirements of various drilling applications. Here are some reasons why Elephant mud pumps are a good choice：   1. Unique Design：Elephant external mud pump is driven by a diesel engine. Using Cummins diesel engine, with wireless remote control. At present, only this factory has the advanced technology in China. With it, you could operate your mud pump just with a screen.   2. Wide Range of Models: Elephant offers a variety of mud pumps to meet the different needs of the drilling industry. Including hydraulic mud pumps, diesel engine mud pumps, electric motor mud pumps and high pressure mud pumps. Each kinds has many models.   3. Excellent Performance: Elephant mud pumps are made of high-quality materials, and they are designed to withstand the harsh drilling conditions. These pumps are built to last and require minimal maintenance. For example, the mud pump pistons use wear-resistant fiber cloth, which is the only factory used in China. The working life averages 2-3 longer than other mud pump pistons.   4. Competitive Pricing: Elephant mud pumps offer excellent value for money and are priced competitively. You can get high-quality mud pumps at affordable prices.   5. Cooperation Famous Customers：Vermeer，XCMG，GOODENG，DRILLTO，Stetson and etc. They are the "One Drill" foundation supplier of XCMG；And they obtained the "GOODENG" Excellent Supplier. If you participate in the industry exhibition, you will find that mostly those brands used Elephant mud pumps for their drilling rigs. Have you noticed this before?   6. Complete Certificates：They have passed the ISO certification, CE certification, and obtained 1 invention patent, 18 utility model patents.   7. Professional sales and after-sales service：They offer detailed information for all products to help you to choose the best products for your projects, such as the video, photos, drawing and so on. Always welcome customers to visit factory. The after-sales service begin from the order confirmation, last for the working life of the equipment.   Overall, Elephant mud pumps offer excellent performance, durability, and value for money, making them a good choice for anyone in the drilling industry. Why you choose Elephant mud pumps for your HDD projects? Welcome to share your views.

Many customers use mud pumps, they always pay attention to the work efficiency. After all, with a higher operating efficiency of the equipment, the work can be completed faster and smoother. But in the process of using, it is inevitable to encounter some failures, so what are the factors that affect the working efficiency of the equipment? Let us analyze it for you!   1. During the operation of the mud pump, the phenomenon is prone to idling during the operation, which is caused by the clogging of the filter cylinder and the intake of the pipeline.   2. The employees did not pay attention to the preparation work before starting, they did not perform routine operations such as warming the mud pump, or performed substandard operation steps, which caused the mud pump to often produce cavitation. As a result, the equipment has high noise, high vibration frequency and low work efficiency.   3. During operation, the efficiency of the motor remains unchanged, so it is particularly important to match a motor with high efficiency. During operation, it is inevitable to encounter hydraulic wear. The longer of the equipment runs, the surface of the impeller and guide vane is easier to wear, the hydraulic loss will increase, and the hydraulic efficiency will decrease.   4. The efficiency of the equipment itself is more critical. Under the same working environment, the operating efficiency of mud pumps with different performances varies by more than 15%, and the mechanical efficiency determines the working efficiency. Before selecting a pump, it is necessary to consider the design technology and manufacturing quality of the pump.   5. Volume loss. This loss is also called leakage loss, which includes three types of leakage losses: impeller seal ring, interstage, and axial force balance mechanism. The factors that determine volumetric efficiency are not only related to design and manufacture, but also related to later maintenance. Therefore, after the equipment has been in operation for a period of time, the long-term friction between the components will directly cause the gap between the parts to increase and the overall work efficiency to decrease.   What are the factors that affect the working efficiency of the mud pump? The above briefly introduces five influencing factors for everyone. Users will inevitably encounter problems when using the equipment, so regular maintenance of the equipment can improve work efficiency. 

Mud pumps serve as the heart of the mud circulating system. Customers cover trenchless, mining, geological prospecting, water treatment and other industries.    How to choose the mud pump supplier? What should be paid attention to? 1. Research: Start by identifying the different mud pump suppliers in your area. You can use search engines or industry specific directories to find suppliers that produce mud pumps. 2. Check for product quality: The quality of the mud pump is very crucial. Look into the mud pump's specification, construction, and materials used. Choose a mud pump supplier that provides standards and certifications. Such as CE, ISO, SGS, API, etc. 3. Reputation: Look for suppliers that have an excellent reputation in the industry. They are more likely to provide you with high-quality mud pumps and excellent customer support. You can also check the reviews from previous customers about the supplier's products and services. They give you first-hand insight into their quality, pricing, and customer support. 4. Ask for references: Ask the supplier for references or contact previous customers to verify the supplier's claims. Reputable suppliers are willing to provide you with this information. 5. Pricing: It is essential to consider the pricing when choosing a mud pump supplier. However, do not select a supplier solely based on the prices as quality should be the primary factor too. 6. Customer Support: Choose a supplier that offers excellent customer support such as technical assistance, warranties, and maintenance. 7. Delivery time: The supplier's delivery time, shipping methods, and cost of transportation should also be considered. Choose a supplier that can provide timely delivery.   In conclusion, the mud pump supplier you choose should be experienced, reliable, have good customer reviews, offer quality products, competitive pricing, excellent customer support, and have a good reputation.   Elephant Machinery CO.,LTD is an excellent mud pump manufacturer that has attracted much attention. Since its establishment, it has insisted on providing high quality mud pumps and services to customers, continuously developing and improving mud pumps to create a famous brand. Therefore, it has been well received by many customers and naturally attracted the attention of customers from all over world. So, how to choose the mud pump supplier? You may already have an answer in mind.

We all know that there are very rich groundwater resources tens to hundreds of meters below our feet. Whether it is industrial water or our daily water, we all need to use drilling to extract groundwater for our use. With the development of science and technology, the tools for drilling have become more and more diverse, and their functions have become very powerful. The mud pump is a brand-new drilling water extraction tool that has been produced with the change of the environment and people's needs. Its function is to transport the mud on the surface to the downhole along with the drill bit, so as to apply pressure and clean the well back and forth.   How to choose mud pump? What should be paid attention to?  1. Mud Pump Type：There are different types of mud pumps available such as triplex mud pumps, duplex mud pumps, and quintuple mud pumps. Each type has its own advantages and disadvantages, so it is important to choose the one that best fits your drilling needs.  Reference article: https://www.elephantmudpump.com/a-complete-overview-of-elephant-mud-pump   2.  Main technical performance：Such as the flow, pressure, power, speed, and etc. They depend on the depth and diameter of your drilling program.   3. Maintenance Cost：The maintenance cost of the mud pump must be taken into account in the long term.    4. Brand and Quality of the Mud Pump：It is advisable to choose a reputable brand with good reviews and ratings for a mud pump.    5. Customer Support and After Sales Service：It is important to buy from a supplier who offers good customer support and after-sales service, so that you can get technical assistance when needed.   6. Price：Make sure to choose a mud pump that meets your budget and provides value for money.   You should pay special attention to these key points when purchasing. Here we recommend a company for you to choose - Elephant Machinery CO.LTD. This company has been engaged in production and research mud pumps for many years, and the products produced can stand the test of the market. We believe it can become the right-hand man for your drilling project.

Mud pump is an important part of drilling machinery and equipment. In this article, we will take a comprehensive look at mud pumps. You will clearly understand what mud pumps are and what they can do for your drilling projects.   What is a mud pump? A mud pump is a mechanical device that delivers flushing fluid such as mud or water to the borehole during the drilling process.  It is mainly to send the surface flushing medium-clean water, mud or polymer flushing fluid under certain pressure, through the high-pressure hose and the center hole of the drill string to the bottom of the drill bit during the drilling process, to cool the drill bit and clean the drill bit. It has the functions of fixing the well wall, driving drilling, etc., and removing and transporting the cut cuttings to the surface.   What types of the mud pump? 1. According to the structural form, it can be divided into piston mud pumps and plunger mud pumps. (1).  Piston mud pumps： Piston mud pumps are the most common type of mud pump. They use a piston to draw mud from the pit and then force it to the drill bit through the hose. Piston mud pumps are very easy to replace for the spare parts. (2).  Plunger mud pumps： Plunger mud pumps work similarly to piston mud pumps, but they use a plunger instead of a piston. Plunger mud pumps are very durable, so the price is usually higher than the piston mud pumps.   2. According to the power configuration, it can be divided into hydraulic mud pumps, diesel engine mud pumps and electric mud pumps. (1).  Hydraulic mud pumps: Elephant hydraulic mud pump uses hydraulic power to operate. Adopting advanced structure and new materials, with reliable capability, long service life of the wearing parts, small volume, good decomposability and convenient moving features. Widely used for geological and engineering prospecting.    (2).  Diesel Engine Mud Pumps: Elephant diesel engine mud pump is driven by a diesel engine. Using Cummins diesel engine, with wireless remote control. Easy operation and reliable performance. At present, only our factory has this advanced technology in China. With it, you could operate your mud pump just with a screen.   (3).  Electric Motor Mud Pumps: Elephant electric motor pump uses electricity to operate. With small volume, light weight, good performance features. Widely used for railway, the water conservancy, the metallurgy, the build and geology industry.   What are the main technical performance of mud pumps? (1)  Flow: refers to the amount of liquid output by the mud pump through the discharge pipe per unit time, usually expressed in volume units, also known as volume flow, and its unit is L/min or m3/h. The flow rate in the mud pump is divided into average flow rate and instantaneous flow rate, and the flow rate usually refers to the average flow rate; (2)  Pressure: refers to the liquid pressure at the outlet of the mud pump, the unit is MPa, N/m2 (Pa). (3)  Power: refers to the work done by the mud pump in unit time. Generally, the energy transmitted by the engine to the pump shaft per unit time is called input power or main shaft power; the energy increased by the liquid passing through the mud pump per unit time is called the effective power of the mud pump. The unit of power is kW. (4)  Speed: refers to the reciprocating times of the piston / plunger within a unit of time, and the unit is r/min.   What are the precautions for the use of mud pumps? 1. Medium requirements: It should not contain chemical impurities that can corrode metal and rubber parts, and the temperature should not exceed 50°C. When using mud, the recommended specific gravity is 1.03-1.12, the viscosity is 18-25S, and the sand content is not more than 4% , the largest sand diameter is not greater than 3mm, the pH value is 7-8, and there must be no mud balls, weeds, leaves in the mud; 2. It is strictly forbidden for the operator to leave when the mud pump is running; 3. Before pulling the shift handle to change speed, the hydraulic motor must be stopped, and the gears can be shifted only when the speed of each gear slows down or stops, so as not to damage the gears; 4. It is strictly forbidden to dismantle the safety valve device. The opening pressure has been calibrated before leaving the factory, so do not adjust it at will; 5. It is strictly forbidden to use the unloading valve to adjust the flow, otherwise it will be damaged soon and the performance of the mud pump will be damaged; 6. The mud pump must not work without flushing fluid, otherwise the seal will be easily damaged; 7. When transporting easily solidified mud, if the mud pump stops for a long time, the mud pump must be cleaned with clean water to avoid damage to the mud pump caused by mud solidification; 8. In the cold winter season or in cold regions, when the mud pump stops for a long time, the flushing liquid in the mud pump and each pipeline must be released to avoid freezing and cracking the equipment.

Elephant Mud Pump Maintenance:   *  Mud pump in each shift before starting, should be according to the "preparatory work before opening the pump" for inspection.   *  The pump working pressure shall be strictly controlled according to the label instructions. The continuous working time under the rated maximum working pressure shall not exceed one hour, and the continuous working pressure shall be controlled within 80% of the rated pressure (refers to the thick mud medium).   *  Should pay attention to the appropriate tightness and should not leak washing liquid, or timely adjustment or replacement of parts.   *  Rubber parts should be stored in cool, dry, small temperature change (room temperature within 10-25℃), dark light, no ultraviolet ray into the best room (window glass painted red or orange yellow, can not be painted blue), storage time is not more than half a year.   *  Pull rod, plunger, crosshead sleeve, cross and other metal parts should be stored in dry and non-corrosive gas room, and coated with anti-rust oil or wax seal, wax removal and clean when using, check whether there are bumps and burr, especially the working surface in contact with rubber parts, grease should be applied when assembling.   *  Long-term mud pump stop also must pump water and oil all out, clean up the mud and dirt on the components, and the following parts coated with grease: crankshaft journal, crosshead, crosshead sliding sleeve, pull rod, valve cover, cylinder head, valve seat hole and valve stem and valve seat, etc..   *  In the winter season or cold areas, when the pump is stopped for a long time, the flushing liquid in the pump and the pipelines must be released to avoid freezing and cracking equipment.   *  In order to ensure the normal operation of the piston mud pump or plunger mud pump, it is necessary to check the working condition of the mud pump regularly, and eliminate the problems found in time to avoid accidents. The maintenance cycle is shown in the table:   Maintenance And Repair Parts Maintenance Period 1.  The connection between the components, the fixed pump on the foundation, the oil level of the lubricating oil in the pump body Once Per Shift 2.  Tighten and seal suction and discharge hoses and whether they are blocked Once Per Shift 3.  Fastening condition of plunger, tie rod and crosshead Do it at least once a week 4.  Dust-proof sealing ring for inlet and drainage valve and pull rod Check as required 5.  Connecting rod tile, safety valve Every two months 6.  Regularly disassemble, clean and check all parts Every six months   The above methods are only for mud pump products of Elephant brand. Our mud pump products are constantly updated and upgraded. Please contact us for specific maintenance methods.  

Now, Elephant triplex mud pumps are exports to the United States, Italy,Uzbekistan, Russia, South Africa, Southeast Asia and other countries and regions, and are highly recognized by domestic and foreign customers.   If your mud pumps are in trouble, how to do it? Following is our advices, you can check this solutions firstly.   The horizontal mud pump cannot reach the displacement or cannot discharge the flushing fluid at all. The specific causes are as follows: Common Failures for the Mud Pumps Solutions 1. The suction pipe comes out of the water. Make the suction pipe immersed in the liquid level, the depth is not less than 0.3-0.5m. 2. Suction pipe blocked. Remove the suction pipe and clean it. 3. The suction pipe is blocked. Disassemble suction pipe and clean. 4. Suction pipe seal is not tight, inhale air. Check connections and hoses and eliminate them. 5. The inlet and drain valves are stuck and not working. Due to valve or valve seat wear stuck replacement parts, due to mud and sand blockage is cleaned. 6. Wear of plunger and cylinder liner. Tighten nuts or replace parts. 7. Suction pipe is not filled with water or air. Fill with water and remove air. 8. Suction height exceeds allowable value. Lower the suction height to less than 2.5m. (Less than 1m for thick mud). 9. Suction pipe too long or too small diameter. Reduce the length within 5m or increase the pipe diameter to the specified size. 10. The hydraulic motor doesn't work. Check the oil circuit. 11. Drain gate closed. Open the gate.   The above methods are only for mud pump products of Elephant brand. Our mud pump products are constantly updated and upgraded. Please contact us if you have any questions.