Lubrication of mud pump is very important. In order to ensure that pumps can continue to work normally and reduce wear and tear of moving parts, regular lubrication should be carried out according to the table below. After 80 hours of operation, the pump body must be cleaned and changed, and then oil must be changed every 200 hours.
Lubrication of hydraulic motor mud pumps / electric mud pumps:
No.#
Lubricating location
Lubrication Oil (grease) Brand
Remarks
1
Gears and bearings in the Crankshaft case
L-AN46 oil for total loss system
All the time
Lubrication of extended mud pumps:
No.#
Lubricating location
Lubrication Mode and Lubricating Oil Varieties
Lubricant replacement period
Lubricating oil consumption
1
Gears and bearings in the Crankshaft case
Splash lubrication L-AN46 oil for total loss system
After 80 hours of operation, the pump body must be cleaned and changed, and then oil must be changed every 200 hours.
Indicate position according to oil mark
2
Reducer
Splash lubrication L-AN46 oil for total loss system
After the new pump works for 80 hours, the gearbox must be cleaned and replaced with oil, and then the oil must be changed every 200 hours.
Indicate position according to oil mark
3
Universal spline and crosshead parts
Pressure injection of lithium grease SY1412-75 with oil gun
Timely note, irregular
Appropriate amount
The above methods are only for mud pump system of Elephant brand. Some models may be difference, please contact us for more details.
HDD mud pumps are critical equipment in drilling operations, and mud pump spare parts are essential to keep them operating efficiently. How to assemble the mud pump spare parts?
1. The tightening torque for the connection rod bolts is 193~257Nm, and lock washers are installed to prevent the bolts from loosening.
2. All the connection bolts and nuts should be tightened well, no bolt loosing is allowed.
3. When assembling the suction and discharge valve seats, special attention should be paid for that no foreign material is allowed to exist between valve seat bores and the valve seat surfaces. The valve seat should be fastened well and no bolt is allowed to be loose.
4. When assembling the piston, put the clamping plate above the piston seat, screw the piston seat to use the special piston dismantle tool, put the piston seat into the linking rod so that no rotation can happen, loosen the special piston dismantle tool, and then install the piston according to the sketch (after hand tightening, use the forcing rod to tighten 1 / 4 to 1 / 2 turn). After these, start up the pump and check by hand if the liner surface is too hot; if yes, then please disassemble the liner cover and loosen the thin hex nut for a half-turn, adjust it carefully until it’s no longer over-heating.
The above methods are only for mud pump unit of Elephant brand. Some models may be difference, please contact us for more details.
Drilling mud pumps are critical equipment in drilling operations, and mud pump wearing parts are essential to keep them operating efficiently. How to disassemble the mud pump wearing parts?
1. Piston / Plunger: remove the liner cover clamping nuts, loose the thick and thin nuts of the linking rod inside the liner, and then take the liner out by special piston disassembly tool.
2. Liner: after the disassembly of the pump head and then piston as per above procedure, put a special tool – jacking plate in-between the linking rod and the liner, rotate the pump until the linking rod push the liner out.
3. Valve Seat: take away valve cover firstly, and then disassemble the valve seat with special tool to remove the valve seat.
4. Linking Rod Seal: after taking out the liner, loose the connection between the linking rod and cross-head, disassemble the linking rod, and then open the clamping cover above the linking rod seal, now the seal can be taken out for replacement.
5. Safety Valves’ Spring: open the protection cover at the top of the valve, loose the adjusting bolts, remove the valve cover, and then the valve spring can be taken out for replacement.
6. Pressure Relief Valve: disassemble the valve lever firstly, then loose the jam nut, round nut and seal nuts, etc., then such valve parts as the V-shape seals, seal seat, valve levers can be replaced; further, loose the connection bolts beneath the valve body, then the valve seat can be removed for replacement.
The above methods are only for horizontal mud pump products of Elephant brand. Some models may be difference, please contact us for more details.
The service life of reciprocating mud pump not only relates with design and manufacture but also relates with pump’s service condition, operating and maintenance. Once the triplex mud pump is installed or stopped for a long time, the following preparations must be carried out:
1. Check whether the fuel tank is full of fuel, whether the water tank is full of coolant, and whether the pump is full of lubricating oil
2. The mud pump is connected with the main equipment by a high-pressure water supply pipe.
3. Open the valves in the pipeline system.
4. Check whether the circuit and oil circuit of the diesel engine are normal, whether the instrument is in good condition and whether the oil and water are enough.
5. Check whether the operation handles and switches are in the initial position.
6. If a mud pump package is newly assembled or has experienced long time stoppage, then below preparations must be arranged in advance before startup:
(1) Check the suction pipe and pump valve, the suction port is not blocked by foreign matter, the pump valve is opened and closed smoothly, the suction pipe is in good sealing condition, and there is no leakage. The suction end of the suction pipe should be 0.3~0.5m below the water, and 0.5m away from the bottom and side wall of the water pool or tank.
(2) Please check the Net Positive Suction Head (NPSH) should be no more than 2.5m for clean water, and the value will be decreased if the medium is thick mud. In addition, the suction pipe length should be no longer than 5 meters.
7. Please make sure that specified brands of lubrication oil or grease shall be added into the pump body, all the oil cups and grease fittings until reaching right oil level.
8. Please make sure that all the components and parts are well tightened, especially the critical connection between piston and crosshead/connection rod.
9. Please check if the pressure gauge works well, and if its scale is in ‘0’ position when there is no pressure.
10. Before starting the pump, fill hydraulic 46 wear-resistant hydraulic oil into the oil discharge port of the hydraulic motor
11. Please fully open the pump relief valves before startup so that it is in idle load condition.
The above methods are only for rig mud pump products of Elephant brand. Some models may be difference, please contact us for more details.
The service life of mud pump not only relates with design and manufacture, but also relates with pump’s service condition, operating and maintenance. So operate strictly to make sure pump can work normally and continuously.
1. The pump should be fixed steadily and reliably with foot screws, and the ground should be steady and firm.
2. The installation site of pump should provide safety and convenience for operator. Set up pool, return flume and sand eliminator, according to site and shorten suction pipe length and suction height as much as possible.
3. It is forbidden for the operator to leave while pump running to make the pump without care.
4. Normal running pressure of the pump should not exceed 80% of rated pressure. While running in the max pressure state, the continuous running time should be no more than 1 hour.
5. Before manually operate the handle to adjust the running speed, it’s a must to stop the hydraulic motor, and wait until all the gears stopped running. This will help prevent the gears from damages.
6. It is forbidden to remove safety valve installation, and the opening pressure has been set well while leaving factory, and it is not allowed to adjust it at will.
7. The unloading valve is forbidden to be used to adjust discharge, or else, the branch pipe will be damaged soon and the pump performance is destroyed.
8. The pump is not allowed to work without flushing liquor, or else seal parts / pistons are easily damaged.
9. When mounting and dismounting parts, it is forbidden to knock parts with hammer or iron rod. When it needs to knock, put a wood block or copper bar on the parts.
The above methods are only for mud pump products from Elephant brand. Our hydraulic mud pumps,external mud pumps, and electric mud pumps are constantly updated and upgraded. Please contact us if you have any questions.
When obtaining used rental drilling equipment, there are several important facts to consider to ensure a successful and cost-effective acquisition. Here are some key factors to keep in mind:
* Device history:
If you decide to own the device, the biggest benefit is that it stays with you forever, but you also have to consider how long you will need it. In this case, drilling rig rental is the best option because you can always use it when you need it. Make sure to rent the best and quality equipment. Get detailed information on your equipment's history, including its age, hours of operation, previous maintenance records, and any past issues or repairs. Knowing how an equipment is used and maintained can help assess its condition and potential reliability.
* Rental Company Reputation:
Consider of the reputation and credibility of the rental company you are purchasing the equipment from. Research customer reviews, testimonials, and feedback about the company's equipment quality, service, and support. A reputable rental company is more likely to provide well-maintained equipment.
* Equipment Inspection:
Inspect the used drilling equipment thoroughly before making a purchase. Assess the overall condition, including the engine, hydraulic systems, pumps, controls, and any specialized features. Check for signs of wear, damage, or any potential issues that may affect its performance.
* Maintenance and Service History:
Request documentation of the equipment's maintenance and service history. Ensure that regular maintenance has been performed according to the manufacturer's recommendations. Well-maintained equipment is more likely to operate reliably and have an extended service life.
* Compatibility and Adaptability:
Ensure that the used rental equipment is suitable for the specific drilling applications and requirements of your business. Consider factors such as the drilling depth, diameter, soil conditions, and any specialized features needed for the projects you undertake. Assessing compatibility helps avoid investing in equipment that may not meet your operational needs.
* Vendor Support and Warranties:
Ask about any warranties or support offered by the rental company or equipment manufacturer. Make sure to follow the manufacturer's recommendations for regular maintenance. Well-maintained equipment is more likely to operate reliably and last longer.
* Cost of renting vs. ownership
It is essential to estimate the cost of equipment renting vs. ownership. If you decide to own it, operating costs and maintenance even comes with it along with the insurance and licensing. Renting is usually the one where cost is inclusive, but given that a rental company has to get the profit, you must consider that the rental fees also consist of purchase price at an ownership cost.
By considering these important facts, businesses can make informed decisions when purchasing used rental drilling equipment. Such as the mud pumps, drilling tools, and etc. This approach helps mitigate risks, optimize cost efficiencies, and ensure the equipment meets the specific needs of their drilling operations. Renting is the best option to go with if the equipment work is not much.
Drilling equipment rental business popularity has increased rapidly because of various reasons. Some of the major factors drive the development of drilling equipment leasing, including increased economic uncertainty, equipment purchases, technology updates, low capital, high failure costs, limited space available and infrastructure growth, forcing companies to look for different ways.
Here are some key differences and benefits that leasing drilling equipment can bring to a business:
1. Cost Savings:
Renting drilling equipment can provide significant cost savings compared to purchase new equipment. Buying drilling equipment involves substantial upfront costs, maintenance expenses, storage costs, and depreciation over time. Renting allows companies to access the necessary equipment without a large capital investment, saving money that can be allocated to other areas of the business.
2. Offering Businesses Flexibility and Scalability:
As drilling projects vary in size and duration, renting equipment allows businesses to scale their operations based on project requirements. They can easily increase or decrease the rental equipment as needed, reducing the risk of owning idle or underutilized equipment.
3. Access to Advanced Technology:
Rental equipment providers often offer the latest and most advanced drilling equipment models. By renting, businesses can access state-of-the-art equipment without the continuous investment. This ensures access to cutting-edge technology, improving operational efficiency and productivity.
4. Reduced Maintenance and Repair Responsibilities:
Renting drilling equipment transfers the responsibility of maintenance and repairs to the rental provider. The rental company typically handles routine maintenance, servicing, and repairs, reducing the burden on the business. This saves costs associated with maintenance staff, spare parts inventory, and equipment downtime.
5. Access to Expert Support:
Rental equipment providers often offer technical support and assistance. Companies can benefit from the professional expertise from rental providers, who can provide guidance on equipment operation, troubleshooting, and best practices. This support minimizes downtime and ensures smooth operations during drilling projects.
6. Logistics and Storage Savings:
Renting equipment eliminates the need for businesses of handling logistics, transportation, and storage of heavy drilling equipment. Rental providers typically handle these aspects, reducing logistical complexities and costs associated with equipment transportation and storage facilities.
With the companies seeing the benefit of renting, the rental market is growing at a fast pace, and it is expected to boom in the coming years. If you want to rent stable mud pumps or drilling rigs in your local market, maybe we can help you. Elephant Machinery CO.,LTD can not only provide the mud pumps and HDD products, but also offer the best service. Choose Elephant mud pump, choose reliable!
In drilling operations, reliable and efficient mud pumps are critical to maintaining fluid circulation and effective drilling performance. These pumps are robust and capable of circulating mud. Rigs and pumps provide ongoing service to contractors. There are various types of drilling mud pumps available for sale, each designed to meet specific drilling requirements. These drilling mud pumps also come in different types and let’s see about it here.
Triplex Mud Pump: Triple cylinder mud pumps are widely used in drilling operations. They are designed with three plungers or pistons to create high pressure and flow rate. Triplex pumps are known for their durability and are able to handle the harsh drilling conditions. These are ideal for drilling applications that require very high pump pressures.
Duplex Mud Pump: Duplex mud pumps consist of two pistons or plungers. While they are less common than triplex pumps, they are suitable for less demanding drilling applications. Duplex pumps offer simplicity and cost-effectiveness. Though these drilling mud pumps for sale are considered as the old technology, it can run either with electricity or diesel, which makes them the best.
Quintuplex Mud Pump: Quintuplex mud pumps, as the name suggests, feature five pistons or plungers. These are used in operations where the fluid should be pumped during drilling operations. It functions in continuous duty return piston mode. Since it is a five sheave model, it requires the support of crankshaft and the same is done by the external bearings.
Thus, drilling mud pumps for sale are of different types. You need to get in touch with the reputed manufacturer or a dealer who deals with these mud pumps. You have to check for its working and should be satisfied. Only then you have to go for the actual purchase. You must ensure that these involve only minimum maintenance but it delivers optimum function. Before deciding on the dealer or manufacturer analyze various factors, do thorough research and then finalize on the dealer. Go for the ones that suit your needs the best.
During the drilling process of Elephant Mud Pump, it is a machine that transports flushing fluid such as mud or water into the borehole. Mud pumps are an important part of drilling equipment.
The main purpose of Elephant Mud Pump:
1. Horizontal Directional Drilling (HDD): HDD is a trenchless drilling method used for installing underground utilities, such as pipelines and cables. Elephant mud pumps are employed in HDD projects to provide the necessary mud circulation for lubrication, cooling, and removal of cuttings during the drilling process.
2. Water Well Drilling: Elephant mud pumps are commonly utilized in water well drilling projects. These water well drilling pumps facilitate the circulation of drilling mud, allowing for efficient penetration of the ground and extraction of water resources. They are capable of handling various drilling conditions and depths encountered in water well drilling applications.
3. Mining Exploration: Mud pumps are also utilized in mining exploration activities, where they assist in drilling boreholes for mineral exploration and resource evaluation. Elephant mud pumps can withstand the demanding conditions encountered in mining operations, making them suitable for drilling through different types of rock formations.
4. Construction and Foundation Engineering: In certain construction and foundation engineering projects, Elephant mud pumps can be employed for drilling boreholes to install piles or foundation elements. They aid in the creation of stable foundations by circulating drilling mud and removing soil or rock cuttings from the borehole.
These are some of the primary application scenarios where Elephant mud pumps are utilized. Their robust design, high-pressure capabilities, and reliable performance make them invaluable tools in various drilling operations across multiple industries. It can not only meet the requirements of a variety of new drilling technologies, but also be used for various soft foundation grouting treatment, engineering construction drilling, water well drilling, mountain water supply, mine drainage, dyke grouting and other purposes.
This is the main purpose of the Elephant Mud Pump. If you need it, please kindly contact us. Choose Elephant mud pump, choose reliable!
The manufacturer of Elephant Mud Pump tells you that with the rapid development of our country's machinery manufacturing industry, there are more and more types of mud pumps produced on the market, with more and more comprehensive functions, and the range of applications becomes wider and wider, because of the production of mud pumps. There are many manufacturers, and the asset strength of the manufacturers is also different. Although these mud pumps are not much different in appearance, the price difference is relatively large. What factors determine the price of Mud Pump? This article will briefly explain.
1. Mud Pump Quality
In the case of constant external conditions, the price of mud pumps is determined by the quality of the equipment. The better quality of the mud pump equipment, the higher manufacturing cost. High price, so if you want to buy high-quality mud pump equipment, it is not feasible to be cheap. After all, the price of each piece of equipment will not be lower than the cost. The cheaper mud pump, the raw material and the workmanship are not good enough.
2. Mud Pump Brand
Another important factor that determines the price of mud pump is the brand of the mud pump equipment. Among similar products, the more popular brand with higher price. After all, the cost of marketing and promotion are relatively high, and the manufacturer will spread the advertising fee on the product.
3. Dealer or End User
For long-term cooperative customers, the manufacturer will provide some preferential prices. In order to stabilize the customer's cooperation orders, it is good for the manufacturer to sacrifice some profits to bring more orders. The manufacturer of Elephant mud pump tells you that if you are a new customer with relatively few orders, there is not much strength in the discount.
If you need mud pumps, please kindly contact us. Choose Elephant mud pump, choose reliable!
No-dig is a complicated operation requiring specialized machinery to accomplish. Drilling rig mud pumps are one of the fundamental pieces of machinery needed for a successful drilling operation. Elephant supplies drilling rig mud pumps and other specialized boring equipment for the HDD industry.
A drilling rig mud pump is a mechanical device that delivers flushing fluid such as mud or water to the borehole during the drilling process. It is mainly to send the surface flushing medium-clean water, mud or polymer flushing fluid under certain pressure, through the high-pressure hose and the center hole of the drill string to the bottom of the drill bit during the drilling process, to cool the drill bit and clean the drill bit. It has the functions of fixing the well wall, driving drilling, etc., and removing and transporting the cut cuttings to the surface. This ensures that the drill does not clog and overheat, and makes the entire drilling operation smoothly and safely.
Drilling rig mud pumps are usually reciprocating type pumps that basically work by drawing a fluid into a chamber or cylinder by the action of a piston, plunger or diaphragm, and then pushing it out to the needed direction through the use of one-way or check valves, resulting in the pulsed flow of the liquid in one direction. Putting multiple pumps together increases the pump efficiency and provides a smoother liquid flow for better performance.
Elephant Company is a professional manufacturer of mud pumps, which can help you reduce some detours in the process of using mud pumps. Choose Elephant mud pump, choose reliable!
HDD, which stands for Horizontal Directional Drilling, is a widely used trenchless method for the installation of underground utilities such as pipelines, cables, and conduits. It is a technique employed when traditional open-cut methods are not feasible or suitable due to various factors such as environmental concerns, infrastructure obstacles, or the need to minimize disruptions to existing structures and landscapes.
Overview of the HDD Process:
1. Planning and Surveying: The HDD process begins with detailed planning and surveying of the project site. This includes mapping the existing utilities, conducting geotechnical investigations, and determining the optimal drill path.
2. Pilot Hole Drilling: A small-diameter pilot hole is drilled horizontally along the desired path using a specialized HDD rig. The rig employs a rotating drill bit at the front end, which is guided and remotely controlled by an operator. Drilling fluids, usually a mixture of water and bentonite, are used to lubricate the drill bit and stabilize the borehole.
3. Hole Enlargement: After completing the pilot hole, a series of hole enlargement passes are made to increase the diameter of the borehole. This is done by attaching larger cutting tools or reamers to the drill string and pulling them back through the pilot hole while rotating. The drilling fluids continue to be pumped throughout the process to remove cuttings and maintain stability.
4. Utility Installation: Once the borehole is widened to the desired diameter, the utility (pipe, cable, or conduit) is pulled into the drilled path using a pulling head or swivel attached to the drill string. The pulling forces are carefully controlled to prevent damage to the utility and ensure proper alignment.
5. Grouting and Restoration: After the utility is installed, the annular space between the utility and the borehole walls is typically filled with grout or drilling fluids to provide additional support and prevent groundwater contamination. Finally, the borehole is backfilled and restored to its original condition, minimizing any impact on the surface.
Some Advantages of HDD:
- Safer construction working site.
- No disturbances to environments and soil composition.
- Unobtrusive to community in terms of noise level and traffic disruptions.
- When use in congested and high traffic areas, causes least disturbance.
- No surface subsidence or settlement.
Mostly, horizontal directional drilling equipment is determined based on the runs, length, pipe diameter, terrain, and ground conditions. Some other materials that are used in this process are the mud pumps, excavators, and hoses. The important process of this equipment is the supply of drilling fluid to the drill site.
Elephant Machinery CO.,LTD can not only provide the mud pumps, but also the HDD products. Such as the hole opener, pullback swivel, tricone bit, sonde housing and so on. Go for it today!